HOUSE DOCTOR Transcript
HD026 “FIREPLACE MANTEL” from episode 618
RON:
I'd like you to meet Bob. Hey Bob, thanks for having me over.
BOB:
Thank you, Ron, for showing up.
RON:
You're holding something there in your hand. It looks awfully a lot like a mantel.
BOB:
It is. It's an oak mantel that we've had for about three years, and my wife and I always wanted to have one, but I wouldn't have known how to put it up here, and I thought of you, the House Doctor, so that's where we need your help to install it.
RON:
Beats the heck out of me.
BOB:
Well, it'll beat the hecks out of both of us.
RON:
So what, has it been the stone that's bothered you, sort of, you weren't sure how to attach it to that?
BOB:
It's so irregular that I didn't know where to begin.
RON:
Okay, good. I'll tell you what, let's start by just deciding how high you want this. Obviously, we're going to center this over the firebox. Now, there is a code requirement that says we've got to have at least 12 inches from the top of the firebox to any combustible material. Of course, this is wood, so we have to be a minimum of 12 inches above here. We're probably more like 14 right now. Now, let me hold this. Just go back over to the side of the room.
Just take a look at it, because it's really up to you, whatever you like the looks of here.
BOB:
I think that looks good, just where it is right there.
RON:
Right there? Okay.
Well, hold her in. Let me get my pencil out here. Let's just make a little mark on the stone right here. Okay, then we can take this down.
Now, mantles like this are designed to be attached to a ledger or a piece of wood, which in turn is attached to the face of the fireplace. I'm placing this just about where we want the top of this mantel. We're going to put a four-foot level up here.
Get this level left to right. Okay, let me see it. Okay, Bob. There we go, right there. All right. Now, that's level. Now, let's take our four-footer down.
What I'm going to do now, this surface is very irregular. So, I want to attach this at places where the ledger strip here is going to be in contact with the stone. So, there's one right there. Looks like we probably got one right here. You got one over there, Bob?
BOB:
Yeah, right there.
RON:
Right here? Okay.
And I'm going to put a mark over here. Even though I'm not in contact, we probably can shim up behind this because I want something out here closer to the end. So, maybe we'll put one right here. Okay. Now, let's take this down. We'll drill some pilot holes.
Now, there's the pre-drilled hole in our ledger. And this is a carbide tip drill right here, small enough to slip through there. I'm just going to be marking the stone at this point so I can make the holes in the stone align with the holes in the ledger.
It doesn't have to be very deep, just enough to make a mark. That's the last one. This comes down, and there's our mark.
We're going to attach this ledger to the stone using what's called a lag screw. It's got a hexagonal head and a very coarse thread. But, of course, you can never put this directly into the stone. First, we have to put in what's called a lag shield or anchor. It's a piece of very soft metal. It's actually split. You see this right here? As I screw this in, it sort of pushes the two halves of this apart, and it'll jam it on the inside of the hole. That's what's going to hold everything in place. Now, we've got to drill a hole that's large enough to accept this lag shield. And for that, of course, we need a carbide bit. And that should be just about right there. This is a 3 1⁄8 inch bit. It should be just about perfect. Now, there's the mark we made earlier. Let's go ahead and drill our hole.
Now, it's just a matter of taking the lag shield or anchor and slipping it in the hole.
Now, to actually attach our ledger, we're going to take our lag screw with a washer on it. Push it through the pre-drilled hole. Why don't you go ahead, Bob, and do yours over there. And then we're going to line up the screw with the lag shield right there. And we tip it up, and we'll screw this in as far as we can by hand. Now, because we actually used this as a template to drill those holes in the masonry, all these holes should line up without any problem.
Let's make one final check here to make sure that our ledger is, in fact, level. It looks good. And then every place where the wood is actually in contact with the stone, like it is right here, we'll go ahead and snug this up with a socket wrench. We've got it. Okay. But over here, for example, where we've got a space behind the board, we're going to want to insert a shim. It's a small block of wood here. Get it in position…there we go. And then we'll tighten the lag screw down against that. That will prevent us from bowing this ledger as we tighten up the lag screw.
Now, actually installing the mantel is very simple. I'm going to drill four or five pilot holes here on the top of the mantel. Okay, now, Bob, if you can grab the end over there.
BOB:
Okay.
RON:
We're just going to set this up on the ledger. Okay. There we go. Okay. We'll make sure that it's centered. And then through those pre-drilled holes, I'm going to drive an 8-penny finish nail right into the top of that ledger.
Well, there she goes, Bob. After three years, she's finally hanging over the fireplace.
What do you think?
BOB:
That really looks beautiful. It came out nicer than I expected. Thank you very much, Ron.
RON:
Well, you're very welcome. And we, of course, went ahead and countersunk those finish nails, put some putty on the top. You know, one nice thing about hanging a mantel the way we did here is it's quite strong, strong enough to support the weight of a clock and this brass horse over here. You don't have to worry about that coming down when it's put up this way.
So, listen, thanks for having us over. I'm glad, after all this time, we were able to put this up and figure it out together. And please enjoy it.
And if you've got a mantel that you're thinking about buying or one that's been hanging around waiting to be put up, well, now you know exactly how to go about doing it.